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Forgings

Forgings refer to workpieces or blanks obtained by forging deformation of metal billets.

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  • Product Details
  • Definition and Principle

    Forgings refer to workpieces or blanks obtained by forging deformation of metal blanks.

    The principle is to apply pressure to the metal blank using forging machinery, causing it to undergo plastic deformation to obtain forgings with certain mechanical properties, shapes, and sizes.

    Materials and Applications

    Materials: The main materials for forging are various compositions of carbon steel and alloy steel, followed by aluminum, magnesium, titanium, copper, and their alloys. The original states of the materials include bars, cast ingots, metal powders, and liquid metals.

    Applications

    General industrial use: Used in the machine tool manufacturing industry, agricultural machinery, tool manufacturing, and bearing industry, among other civilian industries.

    Electric power industry: Main shafts and intermediate shafts of hydroelectric generators, rotors, impellers, and main shafts of thermal power plants.

    Metallurgical machinery: Such as cold-rolled rolls, hot-rolled rolls, and helical gear shafts.

    Pressure vessels: Such as cylinders, kettle ring flanges, and end caps.

    Shipbuilding industry: Crankshafts, tail shafts, rudder shafts, thrust shafts, and intermediate shafts.

    Automotive industry: Left and right steering knuckles, front beams, and couplings, with a significant proportion of forgings in automobiles.

    Military industry: Gun barrels, door bodies, breech supports, and towing rings.

    Characteristics

    Good mechanical properties: Can eliminate the looseness of metals in cast state, weld holes, and generally have better mechanical properties than castings of the same material, capable of withstanding large impact forces and other heavy loads.

    Lightweight: Under the premise of ensuring design strength, lighter than castings, which is beneficial for reducing the weight of the machine itself, and is of great significance for vehicles.

    Material savings: For example, the crankshaft on a car, when using die forging, the proportion of chips is much smaller than when using rolled material for cutting forging, and it can also shorten machining time.

    High productivity: Using suitable forging equipment and processes can significantly improve production efficiency, such as using two hot die forging presses to forge radial thrust bearings, which can replace 30 automatic cutting machine tools.

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Zhuo Heng

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